Custom MMO titanium anodes in multiple forms

MMO Anode Manufacturer · Mixed Metal Oxide Coated Titanium Anodes

Custom MMO Titanium Anodes for Electrolysis & Cathodic Protection

Ru-Ir and Ir-based / Ir-Ta MMO anodes are reviewed from the target anodic reaction or protection duty, complete service environment, electrical loading, active geometry, connection, design-life basis and required evidence.

Selection rule: application names are not coating specifications. First establish the reaction or CP duty and service conditions; then confirm coating, form, active area or length, connection and acceptance evidence together.

MMO Engineering Basis

Define the MMO Anode Design Basis First

Before comparing suppliers, record the electrochemical duty, environment, electrical requirement and installation boundary. These inputs determine whether two quotations describe the same deliverable.

Reaction or Protection Duty

CER, OER or impressed-current CP; desired process result or protected structure.

Service Environment

Complete electrolyte and impurities, or soil, water, concrete and installation conditions.

Electrical Duty

Total current, voltage, current-density or linear-output basis, duty cycle and polarity.

Geometry & Life Basis

Form, active area or length, connection, layout, design assumptions and end point.

Coating Selection

Choose MMO Coating by Reaction & Service Environment

The directions below are screening points, not automatic approvals. Final composition, loading or performance basis remains order-specific.

CHLORINE EVOLUTION

Ru-Ir MMO Direction

Often reviewed when chlorine evolution is the intended anodic reaction in a defined chloride electrolyte.

Confirm chloride, full chemistry, impurities, pH, temperature, flow, current basis, duty and product target.

View Ru-Ir MMO anodes →

OXYGEN EVOLUTION

Ir-Based / Ir-Ta Direction

Often reviewed when oxygen evolution is dominant and the electrolyte and electrical duty are defined.

Confirm electrolyte, acidity, contaminants, temperature, current basis, potential and duty.

View Ir-based MMO anodes →

CATHODIC PROTECTION

Environment-Specific MMO Review

Start with the protected structure, protection criteria, environment, output, layout, connection and design standard.

Do not select a CP anode from CER/OER terminology or shape alone.

Review cathodic-protection context →
Product Forms

MMO Anode Types by Form

Each form has its own detail page. Select geometry from current distribution, installation, active area or length, connection and service environment—not from appearance alone.

Order Basis

Typical Specifications and Order-Defined Limits

The table defines what must be agreed; it intentionally does not publish universal current density, coating loading, temperature or life values.

CharacteristicRFQ / PO definitionEvidence when ordered
Titanium substrateGrade/UNS, product standard, condition, form, dimensions and lot identityMTC and traceability
MMO coatingReaction/performance requirement, composition control, loading or other metric, units and active-zone mapBatch record and agreed coating evidence
Electrical dutyCurrent, voltage, duty, polarity; density/output with explicit area or length basisProject-specific electrical/electrochemical test
Geometry & interfaceDimensions, active area/length, masking, weld, cable, feed, seal and mountingDrawing and dimensional/connection report
Design lifeOperating window, calculation/test method, duty, end point and exclusionsDesign record or agreed qualification data
Application & Environment

Applications by Electrolyte and Installation Environment

These four paths route the engineering review. They do not replace the process or cathodic-protection design basis.

Chlorine-Evolution Electrolysis

Chlorine-Evolution Electrolysis

Confirm chloride and impurities, target product, pH, temperature, flow, current-density basis, cell geometry and cleaning before reviewing a Ru-Ir direction.

Oxygen-Evolution Electrolysis

Oxygen-Evolution Electrolysis

Define the complete electrolyte, acidity, contaminants, temperature, current-duty basis and expected reaction before reviewing an Ir-based or Ir-Ta direction.

Pipelines, Tank Bottoms & Groundbeds

Pipelines, Tank Bottoms & Groundbeds

Start with the protected structure, environment/resistivity, current demand, anode-bed layout, cable, backfill, monitoring and design basis.

Marine, Offshore & Infrastructure CP

Marine, Offshore & Infrastructure CP

Define seawater or concrete environment, protection criteria, output, mounting, connection, accessibility, monitoring and project standard.

Performance Boundaries

Current Density, Output and Design-Life Inputs

A number is useful only when its basis is visible. For each rating, define the coating, active geometry, environment, temperature, duty and method.

Area or length basis

Exposed geometric coated area, projected area, active length or another agreed denominator.

Operating window

Normal/peak current, voltage, duty, temperature, chemistry, flow and polarity.

Design-life method

Calculation assumptions, accelerated-test conditions, field correlation and end-of-life criterion.

System responsibility

Current distribution, rectifier/control, installation, monitoring, cleaning and operating records.

MMO anode engineering and production environment
Process Review

Manufacturing and Verification Evidence

The exact route, inspection plan and documents are confirmed against the approved order basis. Evidence should identify the delivered lot and the method used.

XRF boundary

A calibrated XRF method may assess surface elemental composition at defined locations. It does not automatically prove total loading, thickness, adhesion, uniformity or life.

Accelerated-test boundary

State electrolyte, temperature, current-density basis, sample geometry, end point and interpretation. Accelerated results are not a direct field-life guarantee.

1. Substrate & Traceability

1. Substrate & Traceability

Confirm titanium grade/product standard, heat or lot identity, geometry and drawing before surface work.

2. Surface Preparation

2. Surface Preparation

Control cleaning, activation, handling and time-to-coating against the approved route.

3. Coating & Thermal Cycle

3. Coating & Thermal Cycle

Apply the order-defined coating system and active-zone map with batch and process records.

4. Inspection & Release

4. Inspection & Release

Verify agreed dimensions, active zone, connection and project-specific coating/electrical evidence.

Selection Matrix

Find the Right MMO Anode Direction

DutyStarting coating directionPossible form directionDecisive inputs
Chlorine evolutionRu-Ir reviewMesh, plate, tube or custom cell electrodeComplete chemistry, reaction selectivity, current basis, flow, temperature
Oxygen evolutionIr-based / Ir-Ta reviewMesh, plate, tube or drawing-based formElectrolyte, acidity, contaminants, potential/current basis, temperature
Buried / groundbed CPCP-specific MMO reviewWire, ribbon, mesh ribbon, tube, canister or linearStructure, resistivity, protection current, layout, backfill, cable, standard
Marine / infrastructure CPCP-specific MMO reviewDisc, rod, tube, wire, ribbon or custom assemblyEnvironment, criteria, output, mounting, sealing, monitoring, accessibility

This matrix is a routing aid only. Final selection remains dependent on the complete project data and approved design basis.

Inside HELE Titanium

MMO Anode Manufacturing & Quality Control

A concise view of HELE Titanium’s substrate preparation, coating, inspection and production environment.

Before Requesting a Quote

Define the MMO Anode Design Basis Before Comparing Suppliers

A useful quotation starts with the electrochemical duty, service environment and assembly boundary—not with a coating name alone. HELE reviews these inputs before confirming the coating family, titanium form, active area, connection details and verification plan.

What HELE reviews before manufacture

  • Identify the intended anodic reaction and any competing reactions.
  • Review electrolyte composition, concentration, temperature, pH and expected contaminants.
  • Define current or output together with its denominator: active area, length or complete assembly.
  • Confirm titanium form, active zone, uncoated zones, current feed, cable and sealing boundary.
  • Align the requested design life with operating duty, shutdowns and an agreed verification plan.

What the product specification cannot replace

  • A coating label or XRF result alone does not establish electrochemical performance or service life.
  • HELE can manufacture and document the agreed anode scope; system sizing and final field design remain project responsibilities unless separately contracted.
  • Rated output and life figures require stated conditions and acceptance criteria.
FAQ

MMO Titanium Anode FAQs

What information is required for an MMO anode quotation?

State whether the duty is chlorine evolution, oxygen evolution or cathodic protection; then provide electrolyte or installation environment, impurities, pH, temperature, flow or resistivity, current and voltage, duty cycle, active-area or active-length basis, required form, connection, design-life basis, quantity, drawing, tests and documents.

Is Ru-Ir always selected when chloride is present?

No. Chloride presence alone does not define the coating. The dominant anodic reaction, complete chemistry, temperature, current-duty basis, mass transfer, by-products and required performance must be reviewed.

Can a published current density be applied to every MMO anode?

No. Current density requires an explicit area denominator and operating conditions. Total current or current per length also depends on coating, active geometry, electrolyte or environment, temperature, duty cycle and current distribution.

Does XRF prove MMO coating thickness or service life?

Not by itself. Under a calibrated method, XRF can support surface elemental-composition assessment. Loading, thickness, uniformity, adhesion, electrochemical behavior and service life require separate definitions and evidence.

Can design life be confirmed from coating loading alone?

No. Design life depends on chemistry, impurities, temperature, electrical loading, duty, flow, polarity, connection, installation, cleaning, shutdowns and the agreed end-of-life criterion and calculation or test basis.

Is DSA a generic product name?

Dimensionally stable anode is used descriptively in industry, but DSA® is a registered trademark of De Nora. HELE uses MMO anode and mixed metal oxide coated titanium anode as the primary product terms.

MMO Requirement Review

Send the Data You Already Have

A drawing, process description or CP design note is enough to begin. Unknown items can remain open for review rather than being hidden behind generic terms.

  • ✓ Reaction or protected-structure review
  • ✓ Coating and form starting direction
  • ✓ Electrical, connection and life-basis checklist
  • ✓ Inspection, documentation and delivery boundary

Supported formats: PDF, JPG, PNG, STEP, IGES, STL, DWG (Max 20MB)

PDF, images and common CAD formats are accepted.