Titanium Electrolyzer Manufacturer

What is a Titanium Electrolyzer?

 

A Titanium Electrolyzer, also referred to as a Titanium Electrolytic Cell, is a specialized container that employs MMO titanium anodes to perform electrochlorination process.

This process converts saltwater or seawater into a disinfectant solution known as sodium hypochlorite.

These electrolyzers cells find widespread use in various applications, including electrolytic disinfection equipment, sodium hypochlorite generators, and within the water treatment industry wherever sodium hypochlorite based disinfection is needed.

How does a Titanium Electrolyzer Cell work?

A Titanium Electrolyzer Cell is an essential component used in the electro-chlorination process. This process involves passing an electric current through salt water or an artificial brine solution using an electrode assembly.

During electrolysis, Sodium Hypochlorite is produced as the primary product, while hydrogen gas is generated as a by-product due to its lower density. The chemical reactions can be expressed as follows:

2 NaCl + 2 H2O → Cl2 + H2 + 2 NaOH

These reactions primarily occur within a titanium electrolyzer, which is categorized into two basic types: seawater electrolysis and brine electrolysis. The classification is based on the feedstock source, with seawater being used for seawater electrolysis systems and crystallized salt for brine systems.

The titanium electrode assembly is a critical component of the electrolytic cell. It is made up of a dimensionally stable anode (DSA) and a cathode, both made of titanium. The DSA is responsible for generating the chlorine gas, while the cathode produces hydrogen gas.

In summary, a Titanium Electrolytic Cell facilitates the electro-chlorination process by passing an electric current through a saltwater or brine solution, producing Sodium Hypochlorite and hydrogen gas as by-products. These reactions occur within the titanium electrolyzer, which is categorized based on the feedstock source, and the titanium electrode assembly plays a critical role in the process.

Advantages of Our Titanium Electrolyzer Cell

Our Titanium Electrolyzer Cell offers numerous advantages that make it an excellent choice for various applications:

• Corrosion Resistance: Crafted from transparent PVC, CPVC, or UPVC pipe, our water electrolysis cell excels in corrosion resistance, ensuring a prolonged operational life.
• Tailored Precision: Crafted to your precise requirements, our Titanium Electrolyzer can be customized in dimensions, sizes, and capacities, ensuring a seamless fit for your specific needs.
• Welding and Flange Technology: Integrating titanium welding and flange technology, it effectively prevents high-pressure accumulation, guaranteeing robust welds.
• Patented Electrode Structure Technology: Our proprietary electrode structure technology propels the electrolyzer cell, significantly reducing salt and power consumption. This innovation ensures efficient operation and reduced energy expenditures.
• MMO-Coating: Our electrolysis cell features a delicate nano-coating of ruthenium and iridium oxide, comprising 20-25 layers. This MMO-coating extends the cell’s service life up to five years, rendering it an exceedingly cost-efficient solution.

In summary, our Titanium Electrolytic Cell boasts excellent corrosion resistance, high stability, and long service life. With advanced technology and nano-coating, our cell ensures efficient and reliable performance while reducing salt and power consumption. Choose our Titanium Electrolytic Cell for your project and experience outstanding results.

Our Titanium Electrolyzer Size Options

As a dedicated manufacturer of titanium electrolyzers for electrochlorination systems, we provide a comprehensive selection of sizes to cater to various needs in Seawater Electrochlorination and Brine Electrochlorination applications. Whether you seek a standard size or a tailored solution, our proficiency and manufacturing capabilities ensure unparalleled outcomes.

Seawater Electrochlorination Electrolyzer

Ideal for coastal and offshore locations, this system is used in power plants, refineries, fertilizer plants, and desalination facilities. It controls biological activity in recirculating cooling systems that rely on seawater for cooling. The seawater electrochlorination system is cost-effective, especially in remote areas where other disinfection methods are challenging to implement.

Titanium Electrolyzer Categories: CTE and PPE Innovations

Titanium Electrolyzers: Pioneering Electrochemical Innovation

Titanium electrolyzers stand as a pivotal category within the realm of electrochemical devices, delineated into two distinct types: Concentric Tubular Electrolyzers (CTE) and Parallel Plate Electrolyzers (PPE). These advanced electrochemical systems leverage titanium’s exceptional properties to drive a spectrum of industrial processes and scientific investigations. Each type possesses a unique set of advantages, rendering them indispensable tools for researchers and engineers across diverse fields. In the following sections, we delve into the intricacies of these two titanium electrolyzer categories.

Concentric Tubular Electrolyzer (CTE)

The Concentric Tubular Electrolyzer (CTE) stands as an advanced electrochemical marvel, boasting a distinctive design that features concentric titanium tubes.

In this configuration, the outer tube serves as the anode, while the inner tube takes on the role of the cathode, with an electrolyte solution flowing between them. CTEs are celebrated for their compactness, optimizing the surface area available for electrochemical reactions.

They find applications in vital sectors such as water treatment, metallurgy, and chemical synthesis, offering unparalleled precision and efficiency.

 

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Parallel Plate Electrolyzer (PPE)

The Parallel Plate Electrolyzer (PPE) emerges as a versatile electrochemical apparatus meticulously crafted for a multitude of industrial processes and scientific inquiries.

PPEs consist of flat titanium plates thoughtfully aligned in parallel within an electrolytic cell. This configuration ensures the uniform distribution of electric current, fostering efficient and finely controlled electrochemical reactions.

PPEs are distinguished by their remarkable efficiency and adaptability, making them well-suited for applications spanning electrolysis, electroplating, and the production of specialized chemicals. Researchers and engineers hold PPEs in high regard for their scalability, precision, and unwavering reliability.

 

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Hele Titanium: Your Premier Titanium Electrolyzer Manufacturer

At Hele Titanium, we take pride in our position as a leading titanium electrolyzer manufacturer, dedicated to the advancement of Salt & Seawater Electrochlorination technologies. With a commitment to excellence, we offer comprehensive, one-stop titanium electrolyzer services tailored to meet your diverse applications.

Our expertise and experience allow us to deliver the highest quality titanium electrolyzers for various industries, ensuring reliable and efficient electrochemical processes. Whether you require electrolyzers for saltwater or seawater applications, Hele Titanium is your trusted partner in achieving superior results.

Experience the difference with Hele Titanium and elevate your electrochemical innovations to new heights.

Discover the Versatile Applications of Titanium Electrolyzers

Titanium Electrolytic Cells have a wide range of applications across various sectors, making them valuable assets for many industries. These electrolyzers are integral to processes such as electro-chlorination, water disinfection, and sodium hypochlorite generation.

Their adaptability makes them useful in industries such as water treatment, chemical production, and many more. By utilizing these powerful electrolytic cells, you can enhance efficiency and performance in a wide range of settings.

Explore the versatile world of Titanium Electrolyzers and discover how they can be implemented to meet your specific needs. Whether you’re looking to improve production processes, increase efficiency, or enhance water quality, Titanium Electrolyzers offer an effective and reliable solution.

Industrial Cooling Water Treatment

In industrial sectors such as cement, steel, and power generation, cooling water is vital. However, using seawater for cooling often leads to fouling issues caused by algae and pathogens, reducing system efficiency.

Titanium electrolyzers, designed for seawater electro-chlorination, provide a comprehensive solution. They continuously produce sodium hypochlorite, a potent disinfectant introduced in microdoses. This disinfectant, coupled with efficient filters, effectively removes slime, sand, and aquatic life. Additionally, occasional shock doses of chlorine prevent microorganism regrowth.

In essence, titanium electrolyzers play a pivotal role in maintaining and improving cooling water quality, ensuring optimal system performance across various industries.

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Marine and Cruise Water Disinfection

Marine fleets depend on a consistent water supply, often stored in tanks vulnerable to algae and microorganism growth, which can compromise water quality. To combat this, Hele Titanium offers top-quality titanium electrolytic cells for seawater electro-chlorination systems, providing on-demand Sodium Hypochlorite for efficient on-site water disinfection.

Our electrolytic cells are reliable, efficient, and easy to install, making them the ideal choice for marine fleets. They effectively disinfect water tanks, ensuring stored water remains safe and potable.

Sodium Hypochlorite, generated by our cells, acts as a potent disinfectant, eradicating harmful microorganisms and preventing algae and contaminants. Enhance your marine and cruise water disinfection with Hele Titanium’s advanced technology.

 

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Rural Water Treatment Solutions

In rural areas, access to clean and safe drinking water is a fundamental necessity. However, water sources in such regions are often susceptible to contamination, leading to waterborne diseases and health concerns.

Titanium electrolyzers, specially tailored for rural water treatment, offer an effective solution. These systems continuously produce sodium hypochlorite, a powerful disinfectant, in precise microdoses. When introduced into the water supply, this disinfectant effectively neutralizes harmful microorganisms, ensuring the water remains safe for consumption.

Moreover, the integration of efficient filtration systems further enhances water quality by removing impurities and sediment. Occasional shock doses of chlorine provided by the titanium electrolyzers serve as an additional layer of protection, preventing the growth of microorganisms.

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Urban Water Treatment Solutions

In densely populated urban areas, ensuring the availability of safe and clean drinking water is paramount. However, challenges such as water pollution and contamination persist. Titanium electrolyzers, specifically designed for urban water treatment, offer a comprehensive solution.

These advanced systems continuously produce sodium hypochlorite, a potent disinfectant, in precise microdoses. When introduced into the water supply, this disinfectant effectively neutralizes harmful microorganisms, pathogens, and contaminants, guaranteeing the safety of the urban water distribution network.

Moreover, the incorporation of efficient filtration systems enhances water quality by removing impurities, sediment, and suspended particles. Titanium electrolyzers are also equipped to respond to fluctuations in water demand, ensuring a consistent supply of clean water to urban residents.

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Wastewater Treatment Solutions

Wastewater treatment is a critical process to safeguard the environment and public health. Titanium electrolyzers are at the forefront of this transformation. Specifically engineered for wastewater treatment, these advanced systems generate sodium hypochlorite, a powerful disinfectant, in precise microdoses. When introduced into the wastewater, this disinfectant effectively eliminates harmful microorganisms and contaminants.

Furthermore, titanium electrolyzers enhance the process by effectively oxidizing and breaking down organic pollutants and reducing the overall chemical demand in wastewater treatment plants. Their efficiency, reliability, and adaptability make them indispensable tools for upgrading wastewater treatment infrastructure and achieving cleaner and more sustainable water discharges.

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Food and Beverage Safety through Disinfection

Safety is paramount in the food and beverage industry, and titanium electrolyzers are making a significant impact. Designed for food and beverage applications, these systems produce sodium hypochlorite, a potent disinfectant, in precise microdoses.

This disinfectant is a versatile tool used for surface disinfection, equipment sterilization, and water treatment in various production stages. It effectively neutralizes harmful microorganisms, ensuring a safer and more hygienic food and beverage supply chain.

Furthermore, sodium hypochlorite extends product shelf life, reduces waste, and enhances overall quality. With their efficiency, reliability, and ease of integration, titanium electrolyzers play a vital role in upholding stringent food and beverage safety standards.

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Pool Water Disinfection

For pristine and safe pool water, titanium electrolyzers offer an efficient solution. Designed for pool water applications, these systems generate sodium hypochlorite, a potent disinfectant, in precise microdoses. This disinfectant effectively eliminates harmful microorganisms, ensuring a hygienic swimming environment.

By reducing the need for traditional chlorine chemicals, sodium hypochlorite from titanium electrolyzers minimizes environmental impact. These systems provide a reliable source of chlorine, ensuring consistently balanced and safe pool water.

In essence, titanium electrolyzers are revolutionizing pool water treatment, offering an eco-friendly and efficient solution for clean and inviting swimming pools.

How to Customize the Perfect Titanium Electrolyzer?

 

When custom titanium electrolytic cells from us, it’s essential to provide your specific needs and requirements. This enables our team to craft a customized electrolyzer that aligns perfectly with your application. To ensure an ideal match, please take into account the following crucial parameters:

• Application Analysis: Understand your specific application for water treatment, disinfection, or a different purpose?
• Capacity and Output: Determine volume of water to be treated or theamount of sodium hypochlorite needed.
• Electrode Type: Explore electrode choices like plates, rods, tubes, or innovative options like mesh, expanded meta.
• Coating Material: Choose the right electrode material based on your electrolyte and operating conditions. MMO-coated titanium anodes are common for their corrosion resistance.
• Materials Selection: Opt for construction materials like PVC, CPVC, PMMA, UPVC to match your application.
• Gasket Options: Choose between EPDM or Fluoroelastomers for gasket materials.
• Assembly Methods:** Decide on assembling techniques – clamps, bolts and nuts, or tie rods.

By carefully considering these parameters, you can ensure that your electrolytic cell is designed to meet your unique requirements and deliver optimal performance. Our team of experts can assist you in making these decisions and creating a customized titanium electrolyzer that meets your specific needs. With our tailored solutions, you can be confident that you are getting the exact product you need for your project.

In Summary

When it comes to purchasing a titanium electrolytic cell or titanium electrolyzer, the process can be overwhelming due to the multitude of options available. However, with the right research and guidance, it is possible to find a reputable supplier that can meet your specific needs.

Hele Titanium is a trusted supplier of titanium electrolytic cells and electrolyzers, with over ten years of experience in the industry. Our products are available in a variety of materials, finishes, and specifications, making them suitable for projects of all sizes and requirements. Whether you need a single cell for a DIY project or a complete Electro Chlorinator system for industrial use, we have the expertise to assist you. Contact us today to learn more about our titanium electrolyzers and how we can help you find the perfect solution for your needs.