Titanium Flange

Features of Titanium Flange

Titanium flanges offer exceptional attributes that make them a preferred choice in various industries:

• Superior Strength: Titanium’s inherent strength ensures robust and reliable connections.
• Corrosion Resistance: Titanium’s resistance to corrosion enhances longevity, even in challenging environments.
• Lightweight: Despite their strength, titanium flanges are remarkably lightweight, reducing overall system weight.
• High-Temperature Stability: Titanium maintains its integrity even under high-temperature conditions, crucial for demanding applications.
• Biocompatibility: Titanium’s biocompatibility suits industries like medical and pharmaceutical, ensuring safe usage.
• Aesthetic Appeal: Titanium’s sleek and polished appearance adds a touch of sophistication to applications.
• Diverse Applications: From oil and gas to aerospace, titanium flanges excel across diverse sectors.
• Longevity: With excellent durability, titanium flanges ensure extended service life.
• Low Maintenance: Minimal maintenance requirements save time and resources.
• Cost-Effective: Long-term durability and reduced maintenance contribute to cost-effectiveness.

Choose titanium flanges for unparalleled performance and reliability in critical applications.

Titanium Pipe Flange Forms

Titanium flanges come in various types, each designed to serve specific purposes in different industrial settings. Common types include weld neck flanges, slip-on flanges, socket weld flanges, lap joint flanges, threaded flanges, and blind flanges. These flanges are available in a range of sizes to ensure compatibility with various pipe dimensions.

Weld Neck Flange

A weld neck flange is a type of pipe flange widely used in pipe fabrication. It features a neck that extends from the flange face, allowing for improved stress distribution and the elimination of throat erosion. This design also makes it highly effective in resisting pull-out stresses caused by thermal expansion and contraction.

• Size Range: 1/2″ to 60″
• Applications: High-pressure and high-temperature systems, critical engineering applications, and pipelines carrying hazardous materials.

 

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Slip-On Flange

Slip-on flanges are pipe fittings used to connect two pieces of pipe together. They are commonly used in high-pressure applications and are designed to securely hold the pipe in place while allowing for easy installation and removal. The flange has a circular base with a raised face, connected to the pipe using screws and bolts.

• Size Range: 1/2″ to 36″
• Applications: Low-pressure systems, chemical processing, water treatment plants, and industries requiring frequent dismantling and maintenance.

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Blind Flange

A blind flange is a type of pipe flange with no opening for fluid flow. It is used to block off the end of a piping system or seal an unused pipe. Blind flanges come in various types, including raised face, flat face, and ring type joint.

• Size Range: 1/2″ to 48″
• Applications: Pressure testing, isolation of pipe sections, closing off a pipeline opening.

 

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Socket Weld/Counter Bore Flange

The socket weld/counterbore flange creates a permanent and leak-resistant seal by welding the pipe to the flange, creating a groove, and filling it with a fillet weld. It’s commonly used in high-pressure systems requiring strong connections.

• Size Range: 1/2″ to 24″
• Applications: Chemical processing, petrochemical plants, power generation, and systems with high vibration or thermal expansion.

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Threaded/Companion Flange

The threaded/companion flange consists of two halves that are bolted together. One half has a threaded connection, while the other half has a companion flange connection. It’s used to connect pipes without welding, making it suitable for systems where disassembly is needed.

• Size Range: 1/2″ to 24″
• Applications: Plumbing, small-bore piping systems, low-pressure applications, and situations where frequent assembly and disassembly are required.

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Lap Joint Flange

The lap joint flange is used to join two pipes together and consists of two parts: a stub end and a backing flange. The stub end is inserted into one pipe, and the backing flange is secured to the other. This design allows for easy maintenance and repair without cutting the pipe.

• Size Range: 1/2″ to 24″
• Applications: Piping systems requiring frequent dismantling, low-pressure applications, systems with misaligned pipes or changes in pipe material.

 

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Grades of Titanium Flanges

 

Titanium flanges come in various grades, each with unique properties that suit specific applications. Common titanium grades used for flanges include:

Grade	Description	Applications
Grade 1	Commercially pure titanium with excellent corrosion resistance.	Environments where strength is not a primary requirement.
Grade 2	More ductile and formable than Grade 1, with similar corrosion resistance.	Chemical processing, marine applications.
Grade 5	High-strength titanium alloy with exceptional corrosion and heat resistance.	Aerospace, marine, and medical industries.
Grade 7	Corrosion-resistant grade with palladium addition.	Applications requiring resistance to reducing acid environments.
Grade 9	Lightweight grade with excellent corrosion resistance, high strength-to-weight ratio.	Aerospace applications.
Grade 12	Excellent corrosion resistance, suitable for chemical and marine applications.	Chemical processing, marine environments.
Grade 23	Biocompatible grade, used in medical and dental implants.	Medical and dental implants, biocompatible applications.

This table provides an overview of different titanium grades used for flanges and their respective applications.

Considerations for Purchasing Titanium Flanges

 

Make well-informed decisions by thoroughly evaluating these factors when procuring titanium flanges for your project.

• Project Requirements: Determine the necessary size, type, and grade of flange for your specific project.
• Application: Factor in the intended usage and environment to select the appropriate material and grade for the flanges.
• Supplier Reputation: Conduct thorough research to choose a reputable supplier known for delivering high-quality titanium flanges.
• Certifications and Standards: Ensure that the flanges align with relevant industry certifications and standards.
• Cost-Effectiveness: Compare prices across various suppliers to ensure you receive optimal value for your investment.
• Customization: Check if the supplier offers tailored customization options to match your project’s unique needs.
• Lead Time: Inquire about the manufacturing and delivery timelines for the flanges.
• Customer Support: Evaluate the supplier’s customer support and responsiveness to address queries and concerns.
• After-Sales Service: Consider the supplier’s post-purchase service for potential maintenance, replacements, or troubleshooting.
• Reviews and References: Seek customer reviews and references to assess the supplier’s reliability and performance.

How to find a Reliable Titanium Flange Supplier?

 

Here are 5 main points to consider when finding a reliable titanium flange supplier:

• Industry Reputation: Look for suppliers with a solid reputation in the industry. Check reviews, testimonials, and references from previous customers to gauge their reliability.
• Quality Certifications: Ensure the supplier holds relevant quality certifications such as ISO or ASME. These certifications demonstrate their commitment to producing high-quality products.
• Experience and Expertise: Choose a supplier with substantial experience and expertise in manufacturing titanium flanges. A long history in the field indicates their knowledge and capability.
• Customization Options: A reliable supplier should offer customization options to meet your specific project requirements, ensuring the flanges are tailored to your needs.
• Customer Support: Evaluate their customer support responsiveness and willingness to address your inquiries. A supplier with excellent customer service can provide assistance throughout your procurement process.