Surface mesh
MMO mesh can distribute current beneath a compatible overlay where broad surface coverage is required.
Reinforced Concrete ICCP · MMO Anode Layouts
MMO Anode Systems for Reinforced Concrete Cathodic Protection
Reinforced-concrete ICCP distributes current from the anode through the concrete to the steel reinforcement. HELE can supply MMO mesh-ribbon, wire, ribbon or discrete elements to the approved repair and protection-zone drawings.
The anode installation does not replace structural assessment, concrete repair design or reinforcement-continuity verification.
ConcreteResistivity, chloride and moisture
SteelContinuity and protection zones
PlacementOverlay, groove or recess
EvidenceConnections and test points
APPLICATION BASIS
How Reinforced Concrete ICCP Protection Works
In reinforced-concrete ICCP, the embedded steel reinforcement is the cathode and an MMO titanium system distributes current through the concrete electrolyte. The anode can be installed in an overlay, groove, repair zone, drilled recess or project-specific mounting arrangement, with reference electrodes and test points used for control and verification.
The system must address chloride distribution, concrete resistivity, moisture, cover, electrical continuity, delamination and repair interfaces. The anode manufacturer needs the approved zoning, geometry and connection details; the structural and CP designers retain responsibility for assessment and protection criteria.
SELECTION FACTORS
Choose Mesh, Ribbon or Discrete ICCP Anodes
Match the anode form to the concrete condition, repair method, accessible surface and required current distribution.
Ribbon in grooves
Ribbon or mesh-ribbon can follow designed slots or strips with controlled spacing and connection details.
Wire arrangement
MMO wire can be routed through approved channels or localized zones where geometry favors a flexible element.
Discrete anodes
Disc or custom elements can serve localized repairs, columns, beams or complex zones under an engineered layout.
ANODE OPTIONS
MMO Anode Forms for Concrete ICCP
The system type must be compatible with concrete repair materials, placement tolerances, current distribution and monitoring strategy.
MMO Wire Anode
Best considered when: Flexible routing is required in grooves, channels or project-defined localized zones.
Confirm: Wire geometry, active length, spacing, connections, cover and repair material.
MMO Mesh Ribbon
Best considered when: A strip or distributed mesh layout is integrated with a compatible overlay or repair system.
Confirm: Mesh size, strip width, fixing, crossings, connector tabs and overlay interface.
MMO Ribbon Anode
Best considered when: Low-profile ribbon runs are specified for grooves, strips or zoned concrete surfaces.
Confirm: Ribbon size, coating/loading, spacing, joints, routing and cover depth.
MMO Disc Anode
Best considered when: Discrete elements suit localized zones or a designed array in complex concrete geometry.
Confirm: Disc size, connection, recess detail, fixing, backfill/encapsulation and cable route.
CONFIGURATION LOGIC
New Construction vs Concrete Rehabilitation
New construction allows anode and monitoring interfaces to be coordinated with reinforcement and concrete placement. Rehabilitation begins with condition assessment, contaminated-concrete removal, repairs and continuity checks before the anode zone is installed. The drawing should define zones, connection points, overlay or repair materials, cover and reference-electrode locations.
Design Control Boundary
The anode system does not replace structural assessment or concrete repair design. Compatibility with repair materials and protection criteria must be approved for the project.
ENGINEERING MATRIX
Concrete ICCP Assessment and Supply Inputs
Use these inputs to define the quotation and the approved anode supply schedule. The CP designer confirms the final design values.
| Decision | Why it matters | Evidence to provide |
|---|---|---|
| Concrete condition | Controls repair preparation and current distribution across the structure. | Condition survey, delamination map, cracks, resistivity and moisture. |
| Chloride exposure | Supports risk assessment, targeted zoning and current density selection. | Chloride profile, exposure history and contaminated depth. |
| Reinforcement | Continuity and geometry dictate the effectiveness of the cathode network. | Rebar drawings, cover survey and continuity test plan/results. |
| Anode zone | Defines the physical anode element form, spacing, connections and rating. | Zone drawings, current demand, anode layout and design life. |
| Repair interface | Materials and sequence directly affect anode embedding and long-term stability. | Repair/overlay specification, groove or recess details and curing sequence. |
| Monitoring | Provides the feedback loop for controlled operation and protection verification. | Reference electrodes, decay/criteria basis, test points and zoning. |
Project review
Define the Repair Zone Before Fixing Anode Spacing
Anode geometry follows the concrete condition, accessible surface and repair method. The connection and overlay details must survive the construction sequence.
Condition survey
Use resistivity, chloride, cover, delamination and moisture information to define where protection is required.
Reinforcement continuity
Confirm electrical continuity, isolation and the intended cathode zones before the anode layout is issued.
Compatible placement
Specify the overlay, groove, repair mortar or recess geometry and confirm cover and fixing requirements.
Control and verification
Locate reference electrodes, test points, cable routes and connection checks where they remain accessible.
PROJECT INPUTS
Before Requesting a Quote
- Structure drawings, accessible surfaces and defined repair zones
- Concrete resistivity, chloride profile, cover and condition data
- Reinforcement layout and electrical-continuity assessment
- Protection zones, design current and target design life
- Anode layout, spacing, connection and repair-material details
INSTALLATION & QA
Interfaces That Must Be Controlled
- Confirm concrete preparation and reinforcement continuity before covering
- Verify anode position, spacing, fixing, joints and cable identification
- Avoid electrical shorts between anode and reinforcement
- Inspect overlay, grout or encapsulation compatibility and placement
- Record zone continuity, insulation checks, photos and as-built details
SUPPLY BOUNDARY
Supply Scope and Project Responsibilities
Define responsibilities in the purchase specification. HELE can configure and manufacture agreed anode components or assemblies; complete system engineering is not automatically included.
HELE supply can include
- MMO wire, ribbon, mesh-ribbon, disc or custom anode elements
- Factory leads, connector tabs and agreed termination hardware
- Project-specific prefabricated sections or assemblies
- Drawings, inspection records and agreed traceability package
Confirm separately in the contract
- Structural assessment and concrete repair design
- Final CP current density, zoning and protection criteria
- Repair mortar/overlay installation and site workmanship
- Power, monitoring, commissioning and long-term operation unless contracted
Inside HELE
Inside Our Manufacturing & Quality System
HELE can inspect the supplied MMO form, active dimensions, coating zone, connector tabs or leads, and identification against the agreed concrete-zone schedule. Field embedment, overlay compatibility and commissioning remain defined by the project team.
Material and geometry
Confirm the supplied titanium form, dimensions, active zone and order identification.
Coating and assembly
Control the specified coating basis, connection, cable, seal, backfill or mounting features included in the order.
Electrical checks
Record continuity, connection or insulation results when the inspection plan defines method and acceptance limits.
Release package
Match drawings, inspection records, labels and packing documentation to the approved supply schedule.
Field installation, CP calculations, commissioning and performance acceptance follow the agreed project responsibility matrix.
FAQ
Reinforced Concrete ICCP Questions
Which MMO anode form is used for reinforced concrete?
Mesh, mesh-ribbon, ribbon, wire and discrete anodes can all be used. Selection depends on the structure, accessible surface, repair method, required distribution, cover, zones and monitoring design.
Can ICCP anodes be installed during concrete rehabilitation?
Yes. The project must first define removal and repair areas, reinforcement continuity, concrete condition, compatible repair materials, anode zones and installation sequence.
What concrete data should be provided to the anode supplier?
Provide condition and chloride information, resistivity, cover, reinforcement drawings, repair details, zones, current demand, anode layout, connection details and monitoring requirements.
How are anodes prevented from shorting to reinforcement?
The issued detail and site QA must maintain separation, verify fixing and cover, inspect connections and perform the specified electrical checks before the anode is covered.
Does HELE set the protection criteria for the concrete structure?
No. Protection criteria, current density, zoning and monitoring interpretation are confirmed by the responsible CP and structural engineers unless a wider engineering scope is contracted.
Inquiry
Request an ICCP Anode Supply Review
Share the structure and repair-zone drawings with any concrete condition and current-density information available. HELE can review the anode element and connection supply scope.
- ✓ Structure and accessible treatment area
- ✓ Concrete condition, cover and chloride data
- ✓ Reinforcement continuity and current duty
- ✓ Overlay, groove or recess detail; connection, monitoring and documents
Prefer email?
sales@heletitanium.comFactory & Engineering Center
Titanium Valley, Baoji City, Shaanxi Province, China