PEM HYDROGEN GENERATOR

PEM Hydrogen Generator for High-Purity Hydrogen Supply

A compact PEM hydrogen generator that produces high-purity hydrogen directly from deionized water, without alkaline solution or chemical additives. With adjustable 0–4 L/min hydrogen output, integrated purification, intelligent control, and customizable pressure options, it supports laboratory, research, fuel cell testing, precision instrument, and selected industrial applications.

PEM Water Electrolysis 0–4 L/min H₂ Output >99.99% Purity 0–7 MPa Custom Pressure Siemens PLC
PEM Hydrogen Generator Cabinet
PEM Hydrogen Generation

Compact Hydrogen Generation from Deionized Water

The Hydrogen Generator produces high-purity hydrogen directly from deionized water using PEM water electrolysis. With adjustable output, integrated purification, PLC control, and customizable pressure options, it supports laboratory gas supply, research, precision instruments, fuel cell testing, and selected industrial processes.

PEM Water Electrolysis

Produces hydrogen directly from deionized water without alkaline solution or chemical additives.

Adjustable Output

Hydrogen flow can be adjusted from 0–4 L/min according to application demand.

High-Purity Supply

Integrated purification supports dry, high-purity hydrogen for precision use.

Intelligent Control

Siemens PLC and HMI touchscreen support monitoring, alarms, and system control.

Engineering Advantages

Engineering Advantages Behind Stable Hydrogen Supply

Stable hydrogen generation depends on more than the PEM stack alone. Flow control, pressure configuration, purification, monitoring, safety logic, and system integration all affect long-term operating performance.

Stable PEM Electrolysis Process

Pure-water PEM electrolysis supports stable hydrogen generation without alkaline solution during normal operation.

Flow & Pressure Configuration

Hydrogen flow and delivery pressure can be reviewed according to downstream instruments, fuel cell testing, storage, or process gas requirements.

Purification & Drying Path

Integrated drying and purification modules help improve hydrogen quality for applications requiring dry and high-purity gas.

Fast Response & Load Flexibility

PEM technology supports quick start-stop response and flexible power modulation for intermittent or variable hydrogen demand.

Monitoring & Safety Logic

PLC control, sensor feedback, alarms, and protection logic help monitor operating status and support safer system operation.

Compact Integrated Layout

Electrolyzer, power supply, gas-liquid separation, purification, control, valves, piping, and cabinet structure are integrated into one compact system.

Engineering Note:

Final hydrogen flow, purity, pressure, purification path, control interface, and safety configuration should be confirmed according to the application and operating conditions.

How It Works

How the Hydrogen Generator Works

The system is designed to produce, purify, monitor, and deliver hydrogen through an integrated PEM water electrolysis process.

1

Deionized Water Supply

Deionized water enters the system and is conditioned for stable operation.

2

PEM Water Electrolysis

The PEM electrolyzer uses electricity to separate water into hydrogen and oxygen.

3

Gas-Liquid Separation

The gas-liquid separator removes water droplets to obtain clean gas and recirculated water.

4

Hydrogen Purification

Molecular sieve, silica gel, and other modules help deliver dry, high-purity hydrogen.

5

Pressure / Flow Monitoring

Sensors monitor pressure, flow, temperature, and system status in real time.

6

Hydrogen Output

Pure hydrogen is delivered with stable pressure and customizable flow according to application.

Integrated Process

All core processes are integrated for stable and efficient operation.

High Purity

Multi-stage purification ensures dry and high-purity hydrogen output.

Safe & Reliable

Monitoring, alarms, and protection systems help ensure safe operation.

Flexible Config

Flow, pressure, and control settings can be adjusted based on requirements.

Compact Design

All modules are integrated into one compact hydrogen generator system.

Process Note: Actual configuration and process flow may vary depending on model, application, and user requirements.

System Overview

System Structure & Configuration

The Hydrogen Generator integrates PEM electrolysis, power supply, gas-liquid separation, purification, PLC control, safety monitoring, and hydrogen delivery support into one compact hydrogen production system.

PEM Electrolyzer

PEM Electrolyzer

  • Produces hydrogen from deionized water
  • No alkaline solution required during normal operation
  • Supports adjustable hydrogen output
  • Suitable for compact high-purity hydrogen generation
Power Supply Unit

Power Supply Unit

  • Supports stable operation of the PEM electrolyzer
  • Provides controlled electrical input for hydrogen output
  • Works with the control system for start-stop operation
  • Supports load adjustment and power modulation
Gas-Liquid Separation Module

Gas-Liquid Separation Module

  • Separates produced hydrogen from liquid water
  • Helps reduce moisture before purification
  • Supports stable hydrogen delivery
  • Works with downstream purification modules
Hydrogen Purification System

Hydrogen Purification System

  • Molecular sieve and silica gel drying path
  • Trace oxygen removal can be configured
  • Supports dry, high-purity hydrogen output
  • Suitable for precision gas supply applications
PLC Control System

PLC Control System

  • Siemens PLC and HMI touchscreen interface
  • Real-time monitoring and fault alarms
  • Historical data export support
  • TCP/IP communication support for remote review
Safety & Monitoring Module

Safety & Monitoring Module

  • Monitors pressure, flow, temperature, and system status
  • Supports alarms for abnormal operating conditions
  • Safety mechanisms help protect system operation
  • Supports stable hydrogen delivery and safer operation

Integrated Design

All key subsystems are integrated for compact hydrogen generation.

Stable Operation

Coordinated power, water, gas, and control modules support stable output.

High-Purity Output

Purification and drying modules support dry, high-purity hydrogen.

Intelligent Control

PLC and HMI support monitoring, alarms, and data management.

Safety Monitoring

Sensors and safety logic help monitor operating status and abnormal conditions.

Easy Integration

Compact structure supports laboratory, instrument, and process gas applications.

Configuration Note: Key components may include circulating water pump, gas-water separator, gas dryer, valves and piping, constant-current power supply, control panel, safety mechanisms, and monitoring devices. Final configuration depends on model and application requirements.
Intelligent Control

Intelligent Control System

The Hydrogen Generator uses an industrial control platform to support stable operation, real-time monitoring, fault alarms, data management, and remote integration.

01

Siemens SMART 200 ST40 PLC

  • Industrial-grade Siemens PLC
  • Stable PLC control and closed-loop operation
  • Anti-interference capability
  • Supports pressure control, flow control, and temperature control
02

HMI Touchscreen Interface

  • Displays key operating parameters
  • Pressure, flow, temperature, fault alarms, and system status
  • Intuitive interface for easy operation and real-time monitoring
03

TCP/IP Communication Support

  • TCP/IP communication protocol enables seamless data exchange
  • Supports DCS integration, IoT platform integration, or SCADA system
  • Enables remote monitoring and data access
04

Historical Data & Fault Alarm

  • Fault alarms and operating status review
  • Historical data export and secure storage
  • Supports trend analysis and system performance tracking
Hydrogen Generator with HMI touchscreen intelligent control system

Stable & Reliable

Industrial control platform ensures stable and safe system operation.

Real-Time Monitoring

Key parameters are monitored in real time for better process visibility.

Smart Alarms

Multi-level alarm logic helps identify and respond to abnormal conditions.

Data Management

Historical data storage and data export support traceability and analysis.

Easy Integration

Standard communication protocols enable seamless system integration.

Our team can review your control system requirements, communication, and integration needs.

Safety Protection Mechanisms

Hydrogen generation requires reliable monitoring and protection. The Hydrogen Generator integrates multiple safety-related mechanisms to support safer operation and system protection according to configured safety logic.

Classroom-ready hydrogen demonstration system with visible modules and controlled system layout

Leak Alarm Support

01

Automatic leak alarm function can support abnormal hydrogen leakage detection and warning.

Overpressure Protection

02

Overpressure release protection helps manage abnormal pressure conditions.

Over-Temperature Protection

03

Electrolyzer over-temperature protection helps protect the system during abnormal operation.

Water Quality Anomaly

04

The system can detect water quality anomalies and issue alerts or shut down according to control logic.

Self-Diagnostic Function

05

Self-diagnostic functions help identify abnormal operating conditions and maintenance needs.

Automatic Shutdown Logic

06

The system can automatically shut down under selected abnormal conditions according to safety settings.

Safety Note

Hydrogen demonstration equipment should be used in a well-ventilated classroom or laboratory under supervision. Final safety configuration and operating procedures should be reviewed according to local requirements, teaching purpose, storage method, and installation conditions.

Application Scenarios

The Hydrogen Generator can support different applications where compact, high-purity, adjustable hydrogen supply is required. Final configuration should be reviewed according to hydrogen purity, output flow, pressure, downstream equipment, and safety requirements.

Scientific Research & Laboratory Use

Scientific Research & Laboratory Use

Provides high-purity hydrogen as carrier gas or reaction gas for laboratory instruments and research systems.

Typical Use: GC, GC-MS, ICP-MS, laboratory gas supply, research experiments, and cylinder replacement review.
Fuel Cell Stack Testing

Fuel Cell Stack Testing

Supports hydrogen supply for fuel cell stack testing, single-cell performance evaluation, and research-scale fuel cell experiments.

Typical Use: PEM fuel cell testing labs, university research, hydrogen technology development, and system validation.
Industrial Manufacturing

Industrial Manufacturing & Precision Processes

Can provide stable hydrogen gas for selected industrial processes requiring high-purity hydrogen.

Typical Use: Semiconductor and electronics production, petrochemical synthesis, metal heat treatment, and powder metallurgy.
CVD and Precision Instruments

CVD and Precision Instrument Gas Supply

High-purity, dry hydrogen can support selected high-precision instruments and process gas applications.

Typical Use: CVD, GC-MS, analytical instruments, and precision process gas supply.
Hydrogen Mobility Research

Hydrogen Mobility & Small Refueling Research

Can be reviewed for compact hydrogen generation in hydrogen mobility, storage, or refueling research applications.

Typical Use: Hydrogen mobility development, training platforms, and small-scale hydrogen supply review.
Emerging Applications

Emerging & Cross-Industry Applications

Can be reviewed for selected hydrogenation reactions, food packaging gas replacement research, and cross-industry hydrogen applications.

Typical Use: Pharmaceutical manufacturing review, food packaging research, and hydrogen process development.

Technical Specifications

The following specifications help buyers evaluate the Hydrogen Generator according to output flow, purity, pressure, dimensions, operating condition, and power supply requirements.

No. Item Unit Value
1 System Dimensions with Wheels mm 557 × 400 × 530
2 Hydrogen Output mL/min 0–4000
3 Oxygen Output mL/min 0–2000
4 Hydrogen Purity % >99.99
5 Operating Temperature °C 5–60
6 Operating Pressure MPaG 0–1.6
7 Inlet Water Pressure barg 1–4
8 Power Supply Voltage AC V 220
9 Dew Point °C < -45
10 Weight kg 35
11 Power - To be defined / To be confirmed by configuration

Note: Customizable options are available upon request. Hydrogen purity can be reviewed from 99.99% to 99.99999%, and pressure output can be customized from 0 to 7 MPa according to application requirements.

Custom Configuration

Customizable Options

Hydrogen purity, pressure, flow rate, control interface, purification path, and downstream integration can be reviewed according to project requirements.

Hydrogen Purity Review

01

Hydrogen purity can be reviewed from 99.99% to 99.9999% according to downstream equipment, process requirements, and gas quality needs.

Pressure Output Review

02

Hydrogen delivery pressure can be customized from 0 to 7 MPa according to application requirements and downstream system conditions.

Flow Rate Configuration

03

Hydrogen output can be configured within 0–4 L/min according to hydrogen consumption demand and operating requirements.

Control & Communication

04

PLC control, HMI touchscreen, TCP/IP, remote monitoring, DCS, IoT, or plant integration requirements can be reviewed when needed.

Purification Configuration

05

Molecular sieve, silica gel, trace oxygen remover, gas drying, and purification level can be reviewed according to purity and dew point requirements.

Application & Integration Review

06

System layout, downstream connection, safety requirements, and integration interface can be reviewed according to laboratory gas supply, instrument, fuel cell testing, or process gas applications.

Discuss Custom Hydrogen Generator Configuration

Our engineering team can review your application, process, and integration requirements to provide the best configuration.

Customization Note:

Final configuration should be reviewed according to hydrogen purity, flow rate, delivery pressure, dew point requirements, control interface, downstream equipment, safety requirements, and operating conditions.

Fast Review Professional Support Customized Solution
Quality & Documentation

Quality & Documentation Support

Hydrogen generator projects often require clear specifications, inspection records, packing information, and technical documentation for procurement, approval, and operation.

Product Specification Sheet
01

Product Specification Sheet

Includes key parameters such as output, purity, pressure, dimensions, and power.


Included Details
  • Output & purity parameters
  • Pressure & dimensions
  • Power requirement specs
System Configuration Review
02

System Configuration Review

Includes electrolyzer, purification, PLC, and key components detail.


Included Details
  • Electrolyzer details
  • Purification system info
  • PLC & key components
Inspection & Testing
03

Inspection & Testing

Inspection records and functional testing reviewed according to requirements.


Included Details
  • Inspection records
  • Functional testing reports
  • Requirement compliance
Packing & Export Support
04

Packing & Export Support

Export packing, labels, and shipment documents supported.


Included Details
  • Export packing
  • Custom labels
  • Shipment documents

Operation Guidance

Operating guidance and technical consultation provided to ensure your hydrogen generator projects run smoothly and effectively.

Operating Manuals

Clear, step-by-step instructions

Technical Consultation

Expert advice for your project

Reliable Quality

Strict quality control and testing

Remote Assistance

Guidance for setup and operation

Ideal for procurement, engineering approvals, and operational compliance. Empowering projects. Supporting success.

Hydrogen Generator FAQ

What is the Hydrogen Generator used for?
It is used to produce high-purity hydrogen from deionized water for laboratory, research, fuel cell testing, precision instrument, and selected industrial applications.
What technology does the Hydrogen Generator use?
It uses PEM water electrolysis technology to produce hydrogen directly from deionized water without alkaline solution or chemical additives during normal operation.
What is the hydrogen output range?
The hydrogen output range is 0–4000 mL/min, equal to 0–4 L/min.
What hydrogen purity can the system provide?
The standard hydrogen purity is >99.99%. Higher purity from 99.99% to 99.99999% can be reviewed upon request.
What is the operating pressure?
The listed operating pressure is 0–1.6 MPaG. Custom pressure output from 0 to 7 MPa can be reviewed according to application requirements.
What purification system is included?
The system can include a three-stage purification setup using molecular sieve, silica gel, and trace oxygen removal to support dry, high-purity hydrogen.
Can it be used for GC or GC-MS?
It can be reviewed for GC, GC-MS, ICP-MS, CVD, and precision instrument hydrogen supply where purity, dew point, pressure, and flow requirements match.
Can it support fuel cell testing?
Yes. It can support hydrogen supply for fuel cell stack testing and single-cell performance evaluation according to flow and pressure requirements.
What control system is used?
The system uses Siemens SMART 200 ST40 PLC and an HMI touchscreen interface for monitoring and control.
Can it support remote monitoring?
TCP/IP protocol support can allow data exchange and integration with DCS, IoT, or remote monitoring systems when required.
What safety functions are included?
Safety functions may include leak alarm support, overpressure release, over-temperature protection, water quality anomaly detection, self-diagnosis, and automatic shutdown logic.
What information is needed for a quote?
Please share your required hydrogen output, purity, pressure, downstream application, water supply condition, control interface, quantity, destination, and documentation requirements.

Request a Hydrogen Generator Configuration Review

Tell us your required hydrogen output, purity, pressure, downstream application, water supply condition, control requirements, installation environment, and documentation needs. Hele Titanium will help review a suitable hydrogen generator configuration for your application.

PEM Water Electrolysis Hydrogen Production
0–4 L/min Adjustable Hydrogen Output
> 99.99% Purity with Purification Support
Siemens PLC Control and Custom Pressure Options

Direct Contact:

sales@heletitanium.com

Songshan Lake, Dongguan City, China